FLEX/P
Digitize your production processes end-to-end to instantly manage orders and increase operational efficiency. Track performance with its mobile-compatible and flexible structure, and maintain uninterrupted production with rapid interventions.
FlowMio's asset management module allows you to take control by digitizing all physical assets in your factory in a hierarchical structure. You can define, locate, and track production lines, machines, stations, equipment, and other resources within a systematic structure. Seeing all assets within a single digital tree significantly enhances the transparency and sustainability of production processes.
BOA digital tree
Material management, the heart of production, is under control with FlowMio. Thanks to Bill of Materials (BOM), you can define in detail the raw materials, semi-finished products, and auxiliary materials used in the production of each product. This structure ensures the integrated progress of all processes, from supply chains to production planning. It minimizes problems arising from stock surplus or shortage by guaranteeing the use of the right amount of material at the right time. At the same time, you can increase your flexible production capability by defining different BOMs according to product versions.
Multi-level bill of materials
With FlowMio, you can optimize work orders by digitally planning your production routes and operation steps. You can define the operations to be applied for each product and their sequence, detailing the workstation, duration, resources, and personnel information for each operation. Thus, production processes become more efficient, and bottlenecks can be identified and intervened in advance. Operation management, with its easily adaptable structure even in flexible production systems, provides both high efficiency and flexibility.
Production route
FlowMio's recipe management feature provides great convenience, especially for process-oriented manufacturing businesses. You can define material components, process parameters, usage rates, and quality criteria for each product in detail. Recipes ensure that both production and quality standards are maintained digitally. Every change made through the system is versioned and tracked, ensuring traceability and auditability. Thanks to recipe-linked production processes, standard deviations are quickly noticed, non-conformities are prevented, and quality continuity is ensured.
Digital recipe
FlowMio's digital Kanban system allows you to visualize and manage the workflow in your production process according to lean manufacturing principles. It prevents unnecessary stock accumulation by establishing a real-time connection between material flow and production steps. What is being produced, what is waiting, and what is completed at each production step can be monitored instantly. While operators are easily guided via visual cards, managers can quickly identify system bottlenecks. This structure provides flexibility and increases production agility.
Digital Kanban board
Waiting
In progress
Completed
With FlowMio, you can track OEE digitally and evaluate your machine efficiency based on three key metrics: availability, performance, and quality. You can view OEE rates instantly for each piece of equipment or production line and compare them with historical data. Defined downtime reasons, machine signals, and operator inputs make likely loss sources visible so teams can investigate and prioritize improvements. This supports more data-driven maintenance planning, investment discussions, and production improvement work.
OEE dashboard
FlowMio digitally guides operators, increasing consistency and quality in production processes. Operator screens clearly show which job to do, in what order, and with which parameters. At the same time, performance criteria such as production speed, job completion time, and quality compliance are tracked, allowing for personal or shift-based performance analyses. This system both increases employee engagement and provides managers with a strong control mechanism for achieving production goals.
Operator screen
Step 3/5 · Torque check
87/ 120pcs
73%Manage work orders, the most critical step initiating the production process, end-to-end with FlowMio. Digitize the process from order to production to eliminate manual errors, and automatically create work orders according to your production plan. Work order details include all information such as recipes to be used, routes, quantity to be produced, and planned start and end times. Tasks can be assigned to operators, and the production process can be tracked in real-time. With work order tracking, delays, deviations, and disruptions are reported instantly, enabling quick action.
Work order queue
Digitally tracking planned or unplanned downtimes in production is very easy with FlowMio. The system automatically records the duration and reason for each downtime, and users can classify downtime reasons under specific categories. Additionally, tools enabling root cause analysis allow for the identification of continuously recurring problems and the development of permanent solutions. This structure increases production continuity, ensures more accurate maintenance planning, and contributes to the improvement of OEE values.
Downtime analysis
Thanks to FlowMio's product tree management, you can define in detail each sub-component and production step that constitutes your final products. The entire structure from raw materials and semi-finished products to the final product is shown in a layered manner. It supports product variants and alternative structures, adapting to flexible production models. It is also used as basic data in production cost calculations. This systematic structure enables you to execute many processes, from material planning to quality control, accurately and quickly.
Product tree
Technical documents, quality certificates, user manuals, and technical drawings associated with each product are managed centrally via FlowMio. Thanks to the versioning feature, every change made is recorded in the system, is traceable, and previous versions can be easily reverted to. Furthermore, changes made to the product are automatically reflected in production recipes and routes, preventing inconsistencies. This module provides a significant contribution in terms of both quality assurance and traceability.
Product document control
Version history
Updates automatically
FlowMio's advanced machine data monitoring infrastructure collects real-time data from every machine on the production line and visualizes this data on user-friendly dashboards. Critical information such as production speed, breakdown status, downtime duration, production quantity, efficiency, and goal adherence can be monitored instantly. This allows managers to make quick decisions, maintenance teams to respond immediately to breakdowns, and overall production efficiency to be continuously monitored. The system provides complete control with both historical data and live information.
Machine monitoring
Allows for the quick notification and analysis via the system of products that do not conform to the recipe or show deviations during production. FlowMio can automatically classify these products and send instant notifications to the relevant quality, production, or maintenance teams. This ensures defective products are identified before leaving the production line, root cause analysis can be performed, and the production process can be quickly optimized. It helps maintain quality standards through a continuous improvement approach.
Non-conformity alerts
FlowMio integrates barcode and RFID technologies to ensure traceability at every step of the production process. All movements from material entry to product exit are digitally recorded. Operators can perform material consumption, operation transitions, and product tracking simply by scanning a barcode/RFID. This system eliminates the need for manual data entry, reduces errors, and ensures rapid data flow. It also directly supports inventory and quality management.
Barcode traceability
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